Inside the Production Line
Forming, finishing and packing happen in our own facility. Digital setup, model printing and thermoforming run as one sequence, with checks before each batch is packed.
One Facility, Four Stages
Digital planning, additive printing, thermoforming and finishing sit together, so a case does not travel between subcontractors.
- 01
Intraoral scan
Send STL scans and case notes for each patient.
- 02
Digital setup
Staging plan reviewed before manufacturing starts.
- 03
Model printing
Models printed per stage and checked against the plan.
- 04
Forming & finishing
Thermoforming, trimming and polishing before packing.
Floor area, equipment count and annual capacity are to be confirmed and are not stated here.
Six Steps From Scan to Packed Tray
Scan intake
Files logged against each case reference.
Digital setup
Staging reviewed and approved before printing.
Model printing
Models printed per stage and matched to the case.
Thermoforming
Sheet formed over the model under controlled heat.
Trimming & polishing
Edges trimmed and finished by hand.
Check & pack
Fit, finish and numbering checked before packing.
What Gets Checked, and When
Checks happen before packing, not after a complaint. Records stay with the batch.
- Sheet batch recorded for every production run
- Tray thickness spot-checked against specification
- Fit verified on the corresponding printed model
- Case numbering and stage labels double-checked
Certificates and Reports
Certificate names, issuing bodies and validity are not published on this site yet. They are shared with buyers on request once confirmed.